Amathuluzi ayishumi wokukhiqizwa okulengayo

1. Ukukhiqizwa kwesikhathi kuphela (JIT)

Indlela yokukhiqiza nje yesikhathi eseJapan, kanye nomqondo wayo oyisisekelo ukukhiqiza umkhiqizo odingekayo kubuningi obudingekayo kuphela uma kudingeka. Umnyombo wale ndlela yokukhiqiza ukuphishekela uhlelo lokukhiqiza ngaphandle kokusungula, noma uhlelo lokukhiqiza olunciphisa yokusungula. Ekusebenzeni kokukhiqizwa, kufanele silandele ngokuqinile izidingo ezijwayelekile, zikhiqize ngokuya ngesidingo, bese sithumela izinto eziningi njengoba zidingeka esizeni ukuvikela ukusungula okungajwayelekile.

2. 5s nokuphathwa okubukwayo

Ama-5s (collation, ukulungiswa kabusha, ukuhlanza, ukuhlanza, ukubhala) ithuluzi elisebenzayo lokuphathwa kokubuka okubonakalayo, kodwa futhi nethuluzi elisebenzayo lokuthuthuka kokufunda kwabasebenzi. Isihluthulelo sempumelelo yama-5s simile, amazinga anemininingwane eminingi esizeni kanye nemithwalo yemfanelo ecacile, ukuze abasebenzi baqale bakwazi ukuxazulula inhlanzeko yesayithi nemishini, bese bezakhela kancane imikhuba efanelekile kanye nokufunda okuhle okuhle.

3

IKanban ingasetshenziswa njengendlela yokushintsha imininingwane mayelana nokuphathwa kokukhiqizwa esitshalweni. Amakhadi eKanban aqukethe imininingwane ethile futhi angasetshenziswa kaninginingi. Kunezinhlobo ezimbili zeKanban ezisetshenziswayo ezivame ukusetshenziswa: Ukukhiqiza iKanban kanye nokulethwa Kanban. UKanban uqondile, uyabonakala futhi kulula ukuphatha.

4. Ukusebenza okujwayelekile (i-sop)

Ukulinganisa Ithuluzi Lokuphatha elisebenzayo kakhulu lokusebenza kahle nokukhiqizwa kwekhwalithi ephezulu. Ngemuva kokuhlaziywa kwenani lokusakazwa kwenqubo yenqubo yokukhiqiza, okujwayelekile kwakhiwa ngokwezifundo zezinqubo zezinqubo zesayensi nezinqubo zokusebenza. Izinga akusona kuphela isisekelo sokwahlulela kwekhwalithi yomkhiqizo, kepha futhi nesisekelo sokuqeqesha abasebenzi ukumisa umsebenzi. Lawa mazinga afaka amazinga abonakalayo abonakalayo, amazinga okuphathwa kwemishini, amazinga okukhiqiza umkhiqizo kanye namazinga wekhwalithi yomkhiqizo. Ukukhiqizwa okulengayo kudinga ukuthi konke kulinganiswe ".

I-5. Ukulungiswa okugcwele kokukhiqizwa (TPM)

Endleleni yokubamba iqhaza okugcwele, dala uhlelo lwemishini eyenzelwe kahle, uthuthukise izinga lokusetshenziswa kwemishini ekhona, uzuze ukuphepha nekhwalithi ephezulu, uvikele ukwehluleka, ukuze amabhizinisi anciphise izindleko futhi athuthukise ukusebenza kahle kokukhiqiza. Akukona nje kuphela ukukhombisa ama-5s, kepha okubaluleke kakhulu, ukuhlaziywa kokuphepha komsebenzi kanye nokuphathwa kokukhiqizwa okuphephile.

6.Sebenzisa amamephu wokusakazwa kwenani ukukhomba imfucuza (VSM)

Inqubo yokukhiqiza igcwele ama-phenomena edoti amangalisayo, imephu yokusakazwa kwenani iyisisekelo kanye nephuzu eliyisihluthulelo sohlelo olungenayo kanye nokuqeda imfucuza yenqubo:

Khomba lapho imfucuza yenzeka khona inqubo futhi ikhomba amathuba okuthuthukisa ukuthuthuka;

• Ukuqonda izingxenye nokubaluleka kwemifula yenani;

• amandla okwenza i- "value Stread Map";

• Bona ukusetshenziswa kwedatha ukuze ukwazisa imidwebo yokusakazwa futhi ubeke phambili amathuba okuthuthuka kokuthuthuka kwedatha.

7. Ukulinganiswa okulinganiselayo komugqa wokukhiqiza

Ukubekwa okungenangqondo komugqa womhlangano kuholela ekunyakazeni okungadingekile kwabasebenzi bokukhiqiza, ngaleyo ndlela kunciphise ukusebenza kahle kokukhiqiza. Ngenxa yokuhamba okungenangqondo okungekho emthethweni kanye nenqubo yenqubo engenangqondo, abasebenzi bathatha noma babeka phansi umsebenzi kathathu noma amahlanu. Ukuhlola manje kubalulekile, ngakho-ke ukuhlela isiza. Yonga isikhathi nomzamo. Yenza okuningi ngokuncane.

8. Donsela ukukhiqizwa

Ukukhiqizwa okubizwa ngokuthi yi-Pull ukuphathwa kweKanban njengendlela, ukusetshenziswa kwe- "Thatha uhlelo lwezinto ezibonakalayo" okungukuthi, ngemuva kwenqubo ngokusho kwenqubo yangaphambilini yokuthatha inqubo yenqubo, ungalokothi ukhiqize umkhiqizo ongaphezu koyedwa. I-Jit idinga ukususelwa ekukhiqizeni ukudonsa, futhi ukudonsa kohlelo kuyisici esijwayelekile sokukhiqizwa okulengayo. Ukuphishekela ukusungulwa kwe-zero zero, ikakhulukazi uhlelo oluhle kakhulu lokudonsela ukufeza.

9. Ukushintsha okusheshayo (ukumoyiwa)

Umbono wokushintsha okusheshayo kususelwa kumasu wokucwaninga osebenza kanye nobunjiniyela obufanayo, ngenhloso yokunciphisa isikhathi sokuphumula kwemishini ngaphansi kokubambisana kweqembu. Lapho ushintsha umugqa womkhiqizo futhi uguqule imishini, isikhathi sokuhola singacindezelwa ngezinga elikhulu, futhi umphumela wokushintsha okusheshayo kusobala kakhulu.

Ukuze unciphise imfucumfucu yokulinda isikhathi esezingeni eliphansi, inqubo yokunciphisa isikhathi sokusetha ukukhetha kancane kancane ukususa futhi wehlise yonke imisebenzi engezelwe ngenani futhi uyiguqule ibe yizinqubo ezigcwalisiwe ezingapheli. Ukukhiqizwa kweLeans ukuqeda imfucuza ngokuqhubekayo, kunciphise ukusungula, kunciphise iziphambeko isikhathi, ezinye izidingo ezithile zokufinyelela, ukunciphisa isikhathi sesethayo kungenye yezindlela ezisemqoka zokusisiza ukufeza le nhloso.

10. Ukuthuthuka okuqhubekayo (Kaizen)

Lapho uqala ukunquma inani elifanele, khomba ukusakazwa kwenani, yenza izinyathelo zokwakha inani lokugeleza komkhiqizo okuthile ngokuqhubekayo, futhi vumela ikhasimende lidonsele inani lebhizinisi, umlingo uqala ukwenzeka.

Inkonzo yethu eyinhloko:

Uhlelo lwe-Cretform Pipe

Uhlelo lweKarakuri

Uhlelo lwephrofayili ye-Aluminium

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Isikhathi sePosi: Sep-13-2024