1. Ukukhiqizwa okufika ngesikhathi (JIT)
Indlela yokukhiqiza efika ngesikhathi yavela eJapan, futhi umqondo wayo oyisisekelo ukukhiqiza umkhiqizo odingekayo ngenani elidingekayo kuphela lapho kudingeka. Umnyombo wale ndlela yokukhiqiza ukuphishekela uhlelo lokukhiqiza ngaphandle kwe-inventory, noma uhlelo lokukhiqiza olunciphisa i-inventory. Emsebenzini wokukhiqiza, kufanele silandele ngokuqinile izidingo ezijwayelekile, sikhiqize ngokuvumelana nesidingo, futhi sithumele izinto eziningi ezidingekayo esizeni ukuze sinqande ukusungula izinto okungavamile.
2. 5S kanye nokuphathwa okubonakalayo
I-5S (Ukuhlanganisa, ukulungisa, ukuhlanza, ukuhlanza, ukufunda nokubhala) iyithuluzi elisebenzayo lokuphatha okubonwayo endaweni, kodwa futhi iyithuluzi elisebenzayo lokuthuthukisa ukufunda nokubhala kwabasebenzi. Isihluthulelo sempumelelo ye-5S ukumisa, amazinga anemininingwane eminingi endaweni kanye nemithwalo yemfanelo ecacile, ukuze abasebenzi bakwazi kuqala ukugcina ukuhlanzeka kwesiza, ngenkathi beziveza ukuze baxazulule izinkinga zesayithi nemishini, futhi kancane kancane bathuthukise ubuchwepheshe. imikhuba kanye nolwazi oluhle lokufunda nokubhala.
3. Kanban Management
I-Kanban ingasetshenziswa njengendlela yokushintshanisa ulwazi mayelana nokuphathwa kokukhiqiza esitshalweni. Amakhadi e-Kanban aqukethe ulwazi oluncane futhi angasetshenziswa ngokuphindaphindiwe. Kunezinhlobo ezimbili ze-kanban ezivame ukusetshenziswa: i-kanban yokukhiqiza kanye ne-kanban yokulethwa. I-Kanban iqondile, iyabonakala futhi kulula ukuyiphatha.
4. Ukusebenza Okujwayelekile (SOP)
I-standardization iyithuluzi lokuphatha elisebenza kahle kakhulu lekhwalithi ephezulu kanye nokukhiqizwa kwekhwalithi ephezulu. Ngemva kokuhlaziywa kokusakaza kwenani lenqubo yokukhiqiza, izinga lombhalo liyakhiwa ngokuvumelana nokugeleza kwenqubo yesayensi kanye nezinqubo zokusebenza. Izinga akusona nje isisekelo sokwahlulela ikhwalithi yomkhiqizo, kodwa futhi isisekelo sokuqeqesha abasebenzi ukuthi balinganise ukusebenza. Lawa mazinga ahlanganisa amazinga okubukwayo esizeni, amazinga okuphatha izinto zokusebenza, amazinga okukhiqiza umkhiqizo kanye namazinga ekhwalithi yomkhiqizo. Ukukhiqiza okuncane kudinga ukuthi "yonke into ifane".
5. Ukugcinwa Kokukhiqiza Okugcwele (TPM)
Ngendlela yokubamba iqhaza okugcwele, dala uhlelo lwemishini eklanywe kahle, uthuthukise izinga lokusebenzisa imishini ekhona, uzuze ukuphepha kanye nekhwalithi ephezulu, uvimbele ukwehluleka, ukuze amabhizinisi akwazi ukunciphisa izindleko futhi athuthukise ukusebenza kahle kokukhiqiza jikelele. Ayibonisi i-5S kuphela, kodwa okubaluleke kakhulu, ukuhlaziywa kokuphepha komsebenzi kanye nokuphathwa kokukhiqiza okuphephile.
6.Sebenzisa i-Value stream Maps ukuhlonza imfucuza (VSM)
Inqubo yokukhiqiza igcwele izenzakalo ezimangalisayo zemfucuza, i-Value Stream Mapping iyisisekelo nephuzu eliyinhloko lokuqalisa uhlelo oluthambile nokuqeda udoti wenqubo:
Ukuhlonza lapho kwenzeka khona udoti ohlelweni futhi uhlonze amathuba okuthuthukisa kancane;
• Ukuqonda izingxenye nokubaluleka kokusakaza kwevelu;
• Ikhono lokudweba "imephu yokusakaza ivelu";
• Ukubona ukusetshenziswa kwedatha ukuze kuzuze imidwebo yokusakaza nokubeka phambili amathuba okuthuthukisa ubuningi bedatha.
7. Umklamo olinganiselayo womugqa wokukhiqiza
Ukuhlelwa okungenangqondo komugqa wokuhlanganisa kuholela ekuhambeni okungadingekile kwabasebenzi bokukhiqiza, ngaleyo ndlela kunciphisa ukusebenza kahle kokukhiqiza. Ngenxa yokuhlelwa kokunyakaza okungenangqondo kanye nomzila wenqubo ongenangqondo, abasebenzi bacosha noma babeke phansi isiqeshana sokusebenza izikhathi ezintathu noma ezinhlanu. Manje ukuhlola kubalulekile, kanjalo nokuhlela indawo. Yonga isikhathi nomzamo. Yenza okuningi ngokuncane.
8. Ukukhiqizwa kwe-PULL
Okubizwa ngokuthi ukukhiqizwa kokudonsa ukuphathwa kwe-Kanban njengendlela, ukusetshenziswa "kwesistimu yokuthatha impahla" okungukuthi, ngemuva kokuthi inqubo ngokusho "kwemakethe" idinga ukukhiqiza, ukushoda kwemikhiqizo ohlelweni lwenqubo yangaphambili yokuthatha. inani elifanayo lemikhiqizo eqhubekayo, ukuze kwakheke yonke inqubo yokulawula ukudonsa, ungalokothi ukhiqize umkhiqizo ongaphezu kowodwa. I-JIT idinga ukususelwa ekukhiqizweni kokudonsa, futhi ukusebenza kwesistimu yokudonsa kuyisici esijwayelekile sokukhiqiza okuthambile. Ukuphishekela okuncane kokusungula i-0, ikakhulukazi isistimu yokudonsa engcono kakhulu yokusebenza ukuze uzuze.
9. Ukushintsha Ngokushesha (SMED)
Ithiyori yokushintsha ngokushesha isuselwe kumasu okucwaninga okusebenza kanye nobunjiniyela obufanayo, ngenhloso yokunciphisa isikhathi sokungasebenzi kwemishini ngaphansi kokubambisana kweqembu. Lapho ushintsha umugqa womkhiqizo futhi ulungisa imishini, isikhathi sokuhola singacindezelwa ngezinga elikhulu, futhi umphumela wokushintsha ngokushesha ubonakala kakhulu.
Ukuze kuncishiswe imfucuza yokulinda yesikhathi esiphansi ibe ncane, inqubo yokunciphisa isikhathi sokusetha iwukuba ukususa kancane kancane futhi kuncishiswe yonke imisebenzi engafakwanga ivelu futhi uyiguqule ibe yizinqubo eziqediwe ezingezona ezokwehlisa isikhathi. Ukukhiqizwa okunciphile kuwukuqeda ngokuqhubekayo ukumosha, ukunciphisa i-inventory, ukunciphisa amaphutha, ukufinyeza isikhathi somjikelezo wokukhiqiza nezinye izidingo eziqondile zokufinyelela, ukunciphisa isikhathi sokusetha kungenye yezindlela ezibalulekile zokusisiza ukuba sifinyelele lo mgomo.
10. Ukuthuthukiswa Okuqhubekayo (Kaizen)
Uma uqala ukunquma inani ngokunembile, khomba ukusakaza kwevelu, yenza izinyathelo zokudala inani lomkhiqizo othile ugeleze ngokuqhubekayo, futhi uvumele ikhasimende ukuthi lidonse inani ebhizinisini, umlingo uqala ukwenzeka .
Isevisi yethu eyinhloko:
Uhlelo lwephrofayili ye-aluminium
Siyakwamukela ukucaphuna amaphrojekthi akho:
Othintana naye:info@wj-lean.com
Whatsapp/phone/Wechat : +86 135 0965 4103
Iwebhusayithi:www.wj-lean.com
Isikhathi sokuthumela: Sep-13-2024
