Yiziphi izindlela zokuphathwa kokukhiqizwa okulengayo?

ILean Production Management iyindlela yokuphathwa kokukhiqizwa kwebhizinisi ngokusebenzisa ukuguqulwa kwesakhiwo sohlelo, ukuphathwa kwenhlangano, imodi yokusebenza kanye nokufunwa kwezimakethe, ekugcineni kufinyeleleke imiphumela emihle kakhulu kuzo zonke izici zokukhiqiza kufaka phakathi ukunikezwa kwemakethe kanye nokumaketha.

Isikhungo Sokulawulwa KweLean Silalelwa ukuthi okuhlukile kwinqubo enkulu yokukhiqiza izikali, izinzuzo zokuphathwa kokukhiqizwa okunguMbumba

Ukuphathwa kokukhiqizwa kweLean Kuhlanganisa izindlela eziyi-11 ezilandelayo:

1. Ukukhiqizwa kwesikhathi kuphela (JIT)

Indlela yokukhiqiza esesikhathini esesikhathini esuka enkampanini yeToyota Motor eJapan, futhi umbono wawo oyisisekelo uwukuthi; Khiqiza okudingayo kuphela lapho uyidinga futhi ngenani elilidingayo. Umnyombo wale nqubo yokukhiqiza ukuphishekela uhlelo lokusebenza lwamasheya, noma uhlelo olunciphisa ukusungula.

2. Ukugeleza okukodwa

I-JIT ngumgomo wokugcina wokulawulwa kokukhiqizwa okulengayo, okutholakala ngokuqeda imfucuza, ukunciphisa ukusungula, ukunciphisa izici, ukunciphisa isikhathi sokujikeleza komjikelezo kanye nezinye izidingo ezithile. Ukugeleza kwesiqeshana esisodwa kungenye yezindlela ezisemqoka zokusisiza ukufeza le nhloso.

3. Donsela uhlelo

Ukukhishwa okubizwa ngokuthi ukudonsa kungukuphathwa kweKanban njengendlela yokwenza; Ukuthatha izinto ezisekelwe kwinqubo elandelayo; Imakethe idinga ukukhiqiza, futhi ukushoda kwemikhiqizo esebenza kule nqubo kuthatha inani elifanayo lemikhiqizo ecubungula inqubo esedlule, ukuze kwakhiwe uhlelo lokulawula lwenqubo yonke, futhi ungalokothi lukhiqize umkhiqizo ongaphezu koyedwa. I-Jit idinga ukususelwa ekukhiqizeni ukudonsa, futhi ukudonsa kohlelo kuyisici esijwayelekile sokuphathwa kokukhiqizwa okulengayo. Ukuphishekela okulengayo kokusungulwa kwe-zero kutholakala ikakhulukazi ekusebenzeni kohlelo lokudonsa.

I-4, zero yokusungula noma yokusungula okuphansi

Ukuphathwa kwenkampani yenkampani kuyingxenye ye-Supply Chain, kepha futhi ingxenye eyisisekelo. Ngokuqondene nokwenziwa komkhakha wokukhiqiza, ukuqinisa ukuphathwa kokusungula kunganciphisa futhi kuqedwe kancane kancane isikhathi sokugcinwa kwezinto ezivuthiwe, imikhiqizo eqediwe, nemikhiqizo eqediwe, ukunciphisa ukusweleka kwamakhasimende, futhi kuthuthukiswe ukwaneliseka kwamakhasimende, futhi kuthuthukiswe ukwaneliseka kwamakhasimende; Ikhwalithi, izindleko, ukulethwa kwezinto ezintathu zokwanelisayo.

5. Ukuphathwa okubukwayo no-5s

Kuyisifinyezo samagama amahlanu uSeiri, Seiton, Seiso, Seakeetsusu, noShitsuke, owavela eJapan. I-5S inqubo nendlela yokwakha nokugcina indawo ehlelekile, ehlanzekile futhi esebenza kahle engafundisa, ikhuthaze futhi ihlakulele kahle; Imikhuba yabantu, ukuphathwa okubukwayo kungakhomba amazwe ajwayelekile futhi angajwayelekile ngaso leso sikhathi, futhi akwazi ukudlulisa imininingwane ngokushesha nangokufanele.

6. IKanban Management

IKanban yigama laseJapan lelebula noma ikhadi elibekwe noma lifakwe esitsheni noma kubhekwe izingxenye, noma izibani ezahlukahlukene ezinemibala, izithombe zethelevishini, njll. IKanban ingasetshenziswa njengendlela yokushintsha imininingwane mayelana nokuphathwa kokukhiqizwa esitshalweni. Amakhadi eKanban aqukethe imininingwane eminingi futhi angasetshenziswa kabusha. Kunezinhlobo ezimbili zeKanban ezisetshenziswayo ezivame ukusetshenziswa: Ukukhiqiza iKanban kanye nokulethwa Kanban.

7, Ukulungiswa Okugcwele Kwemikhiqizo (TPM)

I-TPM, eyaqala eJapan, iyindlela ebambe iqhaza e-All - ukuthuthukisa izinga lokusetshenziswa kwemishini ekhona, ifinyeleleka ngokuphepha kanye nekhwalithi ephezulu, futhi ivikele ukwehluleka, ukuze amabhizinisi athola ukuncishiswa kwezindleko kanye nokwenza ngcono ukukhiqizwa kwezindleko.

8. Imephu yokusakazwa kwenani (VSM)

Isixhumanisi sokukhiqiza sigcwele into ende edoti, imephu yokusakazwa kwenani (Imephu yokusakazwa kwenani) yisisekelo sephuzu eliyisisekelo sokusebenzisa imfucuza elibusayo futhi lisuse imfucuza yenqubo.

9. Ukulinganiswa okulinganiselayo komugqa wokukhiqiza

Isakhiwo esingenangqondo semigqa yokukhiqiza siholela ekunyakazeni okungadingekile kwabasebenzi bokukhiqiza, ngaleyo ndlela banciphise ukusebenza kahle kokukhiqiza; Ngenxa yamalungiselelo angenangqondo angenangqondo kanye nemizila yenqubo engenangqondo, abasebenzi bathatha noma babeke phansi izindawo zokusebenza kaninginingi.

10. Indlela ehleliwe

Ukuze unciphise imfucuza ye-DowTime, inqubo yokunciphisa isikhathi sokusetha ukukhetha kancane kancane bese wehlisa yonke imisebenzi engezelelwe ukwengezwa futhi uyiguqule ibe yizinqubo ezigcwalisiwe ezingapheli. Ukuphathwa kokukhiqizwa kweLean ukuqhubeka nokuqeda imfucuza, kunciphise ukusungula, ukunciphisa iziphambeko, kunciphise isikhathi sokujikeleza komjikelezo kanye nezinye izidingo ezithile ukufezekisa, indlela ehleliwe ingenye yezindlela ezibalulekile zokusisiza ukufeza le nhloso ebalulekile yokusisiza ukufeza le nhloso.

11. Ukuthuthuka okuqhubekayo (Kaizen)

I-Kaizen yisikhathi saseJapan esilingana ne-CIP. Lapho uqala ukubonakala kahle inani, bonisa ukusakazwa kwenani, gcina izinyathelo zokwakha inani lomkhiqizo othile ogelezayo, bese uthola amakhasimende ukudonsa inani lebhizinisi, umlingo uqala ukwenzeka.